UNIPULP

PROCESS

WASHING & PEELING

Cleanliness is the premise to make healthy pineapple juice. The washing process aims to remove the stains and eliminate the pesticide residue on fruits. Method adopt thick stainless steel and scientific structure, ensuring high washing efficiency and least damage to fruits. According to the specialty of pineapple, there is pineapple juicer machine that integrates peeling, slicing and extraction functions

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MILING

Fruit pulping machine is the most common pineapple juicer machine. It adopts high rotation speed and centrifugal force to crush fruit, thus separate juice and fruit slag. This machine features high extracting speed, yielding clear and transparent juice. However, it can’t make full use of raw materials, and the juice yield is low.

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Sieving

After extraction, there remain some crude fibers, solid content and other impurities in the juice. Juice fine filter is used after fruit milling machine and remove all suspended solids and colloidal particle deposits. Juice refinement is necessary for further concentration and fermentation. We can choose sieve with different pore size to achieve varied effects.

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Pre Heater

Pre-heaters heat and cool the product to desired temperature and holding and it for appropriate time for inactivation of microbes. ( the desired heating temperature is 75 degree for pineapple juice and has to be cooled down to 65 degree)

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Decanter

The main application of decanter centrifuges is to separate large amounts of solids from liquids on a continuous basis. Decanters were developed as an alternative to conventional pressing systems in the fruit-juice industry and designed to increase flexibility, realize continuous processing, achieve high and steady yields with consistent product quality and operational efficiency

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STANDARDIZATION TANKS

The clarified Juice then has to pass to the standardization tank (Three tanks 1,2&3) after draining out the water in the line and tank. Final process parameters have to be verified and corrected as per specification.

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Balance Tank

Make sure that the product is ready for filling, pass the product juice dice mix/fruit juice / fruit crush to the balance tank and start production.

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OHMIC STERILIZER

In this type of ohmic sterilizer system, sterilization is performed via steam that invades the whole plant up to and including the ohmic pipe. Cooling is then performed using sterile air, which also helps the condensate drainage, allowing starting production without water in the pipes.

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COMPACT ASEPTIC FILLER

The CAF REVIEW (Compact Aseptic Filler Review) is an extremely versatile and robust filling system designed for filling of a wide range of food and beverage products into appropriate containers under aseptic conditions.

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